Can CPAP Machines Cause Cancer? What the Evidence Says

Continuous Positive Airway Pressure (CPAP) therapy is the standard method for treating obstructive sleep apnea, a disorder where breathing repeatedly stops and starts during sleep. This device delivers pressurized air through a mask to keep the user’s airway open, preventing serious health complications associated with untreated sleep apnea, such as hypertension and heart disease. Given the millions of people who rely on this therapy nightly, any question about its long-term safety, especially regarding malignancy, causes significant concern. The core question for many users is whether the therapy or the device itself could pose a cancer risk. This article examines the evidence to provide a clear, evidence-based answer to that question.

Current Scientific Consensus on CPAP and Cancer Risk

The vast majority of large-scale epidemiological research indicates there is no established link between the long-term use of standard CPAP therapy and an increased risk of developing cancer. Studies tracking thousands of patients over many years have consistently failed to demonstrate a higher overall cancer incidence in individuals using CPAP compared to those with sleep apnea who do not use the device. One large cohort study, for instance, followed patients for a median of 7.5 years and found no significant difference in incident cancer rates between those using CPAP devices from one manufacturer versus others. Analysis of patient data often focuses on adherence to therapy, and even with good compliance, there is no evidence of an elevated risk of all-cause cancer. Some research has suggested a possible trend toward a lower tumor incidence in CPAP-adherent patients with more severe nocturnal oxygen deprivation, though this finding requires further confirmation.

The Material Science Behind Safety Concerns

The recent focus on a potential cancer risk stems not from the air pressure therapy itself, but from the degradation of a specific component material used in some devices. This material is polyester-based polyurethane (PE-PUR) sound abatement foam, which was placed inside some CPAP machines to reduce noise and vibration during operation. This foam was found to break down under certain conditions, primarily high heat, high humidity, or when exposed to unapproved cleaning methods like ozone or UV light.

When the PE-PUR foam degrades, it can release two forms of potential contaminants directly into the machine’s air pathway: black particulate matter and Volatile Organic Compounds (VOCs). Of greater concern are the VOCs, which include chemicals such as Toluene Diamine and Toluene Diisocyanate, compounds linked to potential toxic and carcinogenic effects. While the high concentrations of these chemicals are known to be hazardous, the actual exposure levels resulting from foam degradation in CPAP devices are the subject of ongoing scrutiny.

Regulatory Oversight and Device Recalls

The institutional response to the foam degradation issue began with a voluntary notification by a major manufacturer in June 2021, which was quickly classified by the U.S. Food and Drug Administration (FDA) as a Class I recall. This classification is the most serious type of recall, reserved for situations where a product’s use will cause serious adverse health consequences or death. The recall covered millions of devices, including CPAP and bilevel positive airway pressure (BiPAP) machines, due to the risk of exposure to the foam particles and chemical off-gassing.

The FDA issued multiple safety communications and advisories urging patients to consult their healthcare providers. The agency’s position was that for many patients, the benefits of continuing CPAP therapy to manage severe sleep apnea outweighed the risks associated with the degraded foam. This oversight led to a repair and replacement program, though the FDA later noted that the manufacturer’s testing and analysis on both the original PE-PUR foam and the proposed silicone-based replacement foam were not fully adequate to evaluate all potential risks.

Practical Steps for CPAP Device Safety

Users can take several direct actions to minimize any potential risk related to device materials.

Cleaning and Maintenance

Follow a rigorous cleaning schedule using only mild, non-fragranced soap and warm water for masks, tubing, and water chambers. It is important to strictly avoid unauthorized cleaning methods, such as machines that use ozone gas or ultraviolet (UV) light, as these can accelerate the breakdown of internal device materials. Always adhere to the manufacturer’s instructions for replacing parts like filters, masks, and tubing, which helps maintain the device’s integrity and air quality.

Inspection

Users should regularly inspect their CPAP device components for any visual signs of degradation. Look for:

  • Black debris.
  • Discoloration.
  • An unusual chemical odor coming from the device or tubing.

If any of these signs are present, stop using the device and contact your healthcare provider immediately for guidance.