Carbon dioxide (\(text{CO}_2\)) cartridges are small, sealed metal containers that hold pressurized carbon dioxide, making them a compact and portable source of power. These cylinders, often referred to by their weight (e.g., 8-gram, 12-gram, or 16-gram sizes), serve a wide variety of domestic and recreational applications. They are commonly used to operate air-powered pellet guns, rapidly inflate bicycle tires, and dispense beverages from home soda makers. Understanding the magnitude of this internal force and the science governing it is important for safe and effective use.
Standard Internal Pressure
The pressure inside a standard \(text{CO}_2\) cartridge is not a fixed number but is determined by the physical state of the carbon dioxide, which is stored as a liquid-gas mixture. At a typical room temperature of around 70 degrees Fahrenheit (21 degrees Celsius), the internal pressure of a fully charged cartridge is approximately 800 to 900 pounds per square inch (PSI). This pressure is equivalent to about 55 to 62 Bar in the metric system. The consistency of this pressure across different cartridge sizes (8g, 12g, 16g) is due to the presence of liquefied \(text{CO}_2\), which maintains a constant vapor pressure at a given temperature.
This high operating pressure is substantially lower than the pressure the steel casing is engineered to withstand, providing a generous safety margin. Commercial cartridges are typically designed and tested to tolerate pressures far exceeding 2,000 PSI. Some manufacturers test their cartridges to a burst pressure of over 7,600 PSI (524 Bar), ensuring the cartridge can safely manage pressure fluctuations during normal use.
The Role of Liquefied \(text{CO}_2\)
The high pressure inside the cartridge is a direct consequence of storing the carbon dioxide in its liquid state. Manufacturers fill the cartridge with enough \(text{CO}_2\) mass to ensure that a portion of the gas is forced into the more compact liquid phase at ambient temperature. The pressure measured inside the sealed container is known as the saturated vapor pressure.
This saturated vapor pressure creates a dynamic equilibrium between the liquid and gaseous states. As gas is released from the cartridge during use, the pressure in the headspace momentarily drops, but the liquid immediately begins to vaporize, or boil, to restore the pressure to the equilibrium value. This phase change acts as a self-regulating mechanism, ensuring the output pressure remains nearly constant until all the liquid \(text{CO}_2\) has been converted into gas. Once the liquid has vaporized, the cartridge contains only compressed gas, and the pressure will then begin to drop rapidly as more gas is released, following traditional gas laws.
Storing \(text{CO}_2\) as a liquid dramatically increases the amount of gas energy contained in a small cartridge. Liquid carbon dioxide is approximately 500 times denser than its gaseous form at standard atmospheric pressure. This high density allows a small 12-gram cartridge to hold the equivalent volume of several liters of \(text{CO}_2\) gas at standard pressure, making liquefied storage an efficient way to package a portable power source.
How Temperature Impacts Performance
The internal pressure of a \(text{CO}_2\) cartridge is linked to its temperature, since the saturated vapor pressure of a substance increases as its temperature rises. If the cartridge temperature increases, the liquid \(text{CO}_2\) vaporizes more vigorously, creating a higher pressure in the sealed container. This relationship means that a cartridge sitting in a warm environment will operate at a higher pressure than one kept in a cool area, directly impacting the power output of connected devices.
Conversely, cold temperatures cause the vapor pressure to decrease significantly, which can drastically reduce performance. The \(text{CO}_2\) also experiences a temporary cooling effect when it is rapidly discharged, known as the Joule-Thomson effect. As the gas expands through the valve, it draws heat energy from the surrounding liquid and the cartridge walls, causing the temperature to drop abruptly. This rapid cooling further lowers the saturated vapor pressure, leading to a temporary drop in the effective output pressure, especially during continuous use.
The temperature sensitivity highlights a safety consideration, as excessive heat can raise the internal pressure to dangerous levels. The critical temperature for \(text{CO}_2\) is around 88 degrees Fahrenheit (31.1 degrees Celsius); above this point, the substance enters a supercritical fluid state. If a cartridge is exposed to temperatures above 120 degrees Fahrenheit (49 degrees Celsius), the pressure can build to a point that risks the structural integrity of the container, potentially causing it to rupture.
Safe Usage and Storage Guidelines
Handling \(text{CO}_2\) cartridges requires adhering to specific safety guidelines, particularly concerning temperature exposure. Cartridges must always be protected from heat sources and direct sunlight, as elevated temperatures will cause the internal pressure to rise substantially, increasing the risk of a rupture. A common safety recommendation is to store the cartridges in a cool, dry area that does not exceed 120 degrees Fahrenheit (49 degrees Celsius). Users should never leave charged cartridges inside a vehicle, where temperatures can quickly surpass this limit on a warm day.
Users must maintain the physical integrity of the cartridge by avoiding piercing, puncturing, or attempting to incinerate the container. Even minor damage to the metal body could compromise its ability to contain the high pressure safely. A cartridge must be completely empty before being discarded. Once the cartridge is fully discharged, the steel casing is typically recyclable as scrap metal in many local municipal programs.

