Foot fusion surgery, medically known as arthrodesis, permanently joins two or more bones in the foot. The primary goal is to eliminate painful motion in a damaged joint by encouraging the bones to grow together into a single, stable unit. Surgeons commonly perform arthrodesis in the hindfoot (heel and joints below the ankle) or the midfoot (arch). This procedure is primarily used to relieve chronic pain from severe arthritis, correct significant deformities, or stabilize joints damaged by trauma or disease.
Immediate Post-Operative Care
The initial phase of recovery, covering the first one to two weeks, focuses on managing pain, controlling swelling, and protecting the surgical site. Many patients receive a nerve block before the procedure, providing significant pain relief for the first 12 to 36 hours. Once the block wears off, expect to manage moderate to significant pain using prescription medication. The goal of pain management is to keep discomfort at a tolerable level.
Controlling swelling is crucial, as it can interfere with wound healing and increase pain. You must keep the foot elevated above the level of your heart as much as possible for the first week or two. This requires lying down with the foot propped up, only getting up briefly for essential activities. Applying ice packs, wrapped in a thin cloth, for 10 to 20 minutes at a time can supplement elevation to reduce swelling and pain.
The surgical incision is covered by a bulky dressing or splint that must be kept clean and dry. Your surgeon will provide specific instructions on dressing changes and when it is safe to shower, often requiring a waterproof cover. Watch for signs of infection, such as excessive drainage, increasing redness, or a foul odor. Sutures or staples are typically removed at the first post-operative visit, usually scheduled 10 to 14 days after the operation.
Navigating the Non-Weight Bearing Period
A period of non-weight bearing, typically lasting 6 to 12 weeks, is required to allow the bones to fuse without disruption. During this time, the operated foot must not touch the floor, requiring reliance on mobility aids. While crutches are standard, a knee scooter or seated scooter is often a more efficient and less tiring option for longer distances.
Preparing the home environment beforehand is essential, as your hands will be occupied with the mobility aid. Practical adjustments include using a backpack to carry items, arranging a comfortable recovery area on the ground floor, and ensuring clear pathways. Managing personal hygiene requires planning, as the cast or splint must remain dry. Waterproof cast covers and a shower chair are often necessary for safe bathing.
Simple tasks like cooking or dressing become complicated when you cannot bear weight, often requiring assistance. Sitting down to prepare meals or using a stable chair with arms to help with standing and sitting are helpful strategies. This phase demands patience and modification of usual routines to prevent accidental weight bearing, which could jeopardize the fusion site.
The Transition to Weight Bearing and Physical Therapy
The shift to placing weight on the foot begins only after the surgeon confirms adequate initial bone healing, often via X-ray, usually around six to eight weeks post-surgery. This transition is gradual to avoid stressing the fusion site. Patients typically move from a cast or splint into a removable walking boot, which provides necessary protection and stability.
Weight bearing is introduced incrementally, starting with toe-touch weight bearing or a percentage of your body weight, sometimes monitored using a bathroom scale. You will gradually progress to full weight bearing while still wearing the boot, a process that can take several weeks. Physical therapy (PT) usually begins around the six to twelve-week mark, once partial or full weight bearing is allowed.
The goals of PT are to address the stiffness, weakness, and altered gait mechanics that developed during immobilization, not to restore motion to the fused joint. Therapists focus on regaining strength in the muscles of the foot, ankle, and leg, improving balance, and retraining a proper walking pattern. A practical milestone achieved during this phase is the return to driving, considered safe once you can walk without a limp or crutches and are no longer taking narcotic pain medication.
Long-Term Function and Expected Outcomes
The fusion is generally considered biologically mature at approximately six to twelve months post-surgery, though improvements in swelling and comfort can continue for up to a year. The primary long-term outcome is a reduced level of pain compared to the pre-operative state, leading to a more stable and functional foot.
While the fused joint will no longer move, most patients can resume walking, hiking, and participating in low-impact exercises like cycling or swimming. The stiffness permanently alters the foot’s functional capacity, meaning high-impact activities like running, jumping, or sports requiring quick pivoting should be avoided.
The loss of motion can increase mechanical stress on adjacent joints, potentially leading to degenerative changes over many years. To compensate for altered foot mechanics and reduce strain, supportive footwear, often with custom orthotics or shoe modifications like a rocker sole, is recommended for long-term use.

