What Products and Processes Use Nitric Acid?

Nitric acid (\(HNO_3\)) is a highly corrosive mineral acid that functions as both a strong acid and a powerful oxidizing agent. While it is colorless in its pure form, commercial grades often develop a yellowish tint due to decomposition into nitrogen oxides. This dual chemical nature makes it uniquely useful in modern industrial processes where controlled, aggressive chemical action is necessary. The compound’s ability to facilitate the introduction of nitrogen-containing groups into other molecules underpins its widespread importance across various sectors of manufacturing.

Essential Role in Fertilizer Production

The largest global application of nitric acid is in the agricultural sector, where it serves as the direct precursor for nitrogen-based fertilizers. Approximately 75% to 80% of all nitric acid produced worldwide is consumed in this process, primarily for the production of ammonium nitrate (\(NH_4NO_3\)).

Manufacturing ammonium nitrate involves a high-volume acid-base neutralization reaction where nitric acid is mixed with ammonia (\(NH_3\)). The reaction creates a concentrated solution of ammonium nitrate and releases a significant amount of heat. This resulting compound provides plants with nitrogen in two different forms—ammonium and nitrate—which ensures both rapid availability and sustained nutrient supply.

The concentrated solution is then processed into solid forms, typically as granules or prills, which are easier for farmers to handle and spread. This role in providing a foundational nutrient for global food production makes nitric acid an indispensable chemical in modern agriculture.

Manufacturing Explosives and Propellants

Nitric acid is a foundational component in the manufacturing of high-energy chemical compounds, including a wide array of explosives and rocket propellants. Its utility stems from nitration, a chemical process where the acid introduces a nitro group (\(-NO_2\)) onto an organic molecule, effectively replacing a hydrogen atom.

This substitution transforms the organic compound into a highly energetic material because the newly added nitro groups contain oxygen and nitrogen atoms linked by weak bonds. Examples include the nitration of toluene to create trinitrotoluene (TNT) and the nitration of glycerol to form nitroglycerin. These reactions often require a highly concentrated product, such as fuming nitric acid, sometimes mixed with sulfuric acid to help drive the reaction forward by absorbing water.

In the aerospace industry, nitric acid also functions as an oxidizer in certain liquid rocket propellants. It provides the necessary oxygen atoms to burn the fuel in the absence of atmospheric oxygen, creating the large volume of hot gas needed for propulsion. Specific forms like inhibited red fuming nitric acid (IRFNA) have been used in various missile and spacecraft applications.

Uses in Metalworking and Chemical Synthesis

Nitric acid is widely employed in various industrial processes that capitalize on its corrosive and oxidizing power, particularly in metalworking and fine chemical synthesis. In metallurgy, it is used for etching, cleaning, and a process called passivation, especially for stainless steel. Passivation involves treating the metal surface with nitric acid to remove free iron and promote the formation of a stable, thin, chromium oxide layer, which enhances the material’s resistance to corrosion.

The acid is also utilized in the purification of precious metals like gold and silver. While nitric acid alone cannot dissolve pure gold, it readily dissolves other base metals, such as silver and copper, leaving the purer gold behind. A mixture of nitric and hydrochloric acid, known as aqua regia, is required to dissolve gold itself.

As a fundamental reagent, nitric acid is necessary for synthesizing a vast range of organic compounds. Its nitration capabilities are applied in the creation of intermediates for polymers, such as the precursors for nylon, and in the production of various dyes, pigments, and pharmaceutical compounds.