Why Is My Knee Popping After Surgery?

The noise of a pop or click in the knee after surgery can cause immediate concern. This phenomenon, medically termed crepitus, is a common post-operative symptom following procedures like total knee replacement (TKR), anterior cruciate ligament (ACL) reconstruction, or meniscectomy. While the sound can be startling, it may signal anything from a harmless, temporary byproduct of healing to a structural issue requiring medical attention. Crepitus is often described as a grinding, clicking, or snapping sensation that occurs during movement, particularly when bending or straightening the joint. Understanding the source requires distinguishing between transient effects related to recovery and mechanical problems linked to the joint’s new configuration.

Common Temporary Sources of Knee Noise

Many instances of post-operative knee crepitus stem from non-pathological sources. One frequent cause is the release of gas bubbles within the synovial fluid, a process called cavitation. This is analogous to the sound produced when cracking knuckles, where a change in joint pressure causes nitrogen gas dissolved in the fluid to rapidly form and then collapse, creating a harmless pop. This noise typically occurs without any associated pain.

Soft tissue movement is another common source of temporary clicking, particularly as the muscles and tendons around the knee regain strength. During early rehabilitation, muscles weakened by surgery may cause the kneecap (patella) to track slightly differently, leading to friction or clicking noises. Tendons or muscles, such as the iliotibial (IT) band or the popliteus tendon, may momentarily catch on bony prominences before snapping back into place. This snapping is often more noticeable in the presence of post-operative swelling or inflammation, which can temporarily alter joint mechanics.

Scar tissue formation, known as arthrofibrosis, is a natural part of the body’s healing process. New scar tissue can sometimes cause a temporary catching sensation or noise as it rubs against other structures within the joint. As physical therapy progresses, movement helps to remodel and soften this tissue, which typically leads to a reduction in the popping or clicking sounds over the course of several months. The presence of retained fluid or changes in joint lubrication following arthroscopy can also temporarily disrupt smooth movement, contributing to the noise.

Mechanical and Structural Causes Related to Surgery

When the popping sensation persists or is accompanied by pain, it may indicate a structural issue. Following total knee replacement (TKR), a pop or clunk can sometimes be caused by component malalignment, where the prosthetic pieces are not positioned optimally. Even minor errors in the rotation or angulation of the femoral or tibial components can lead to patellar maltracking, causing the kneecap to rub against the implant. This patellar instability or friction is a recognized cause of post-TKR noise and discomfort.

Another mechanical cause involves the wear or impingement of the prosthetic components themselves. A phenomenon called patellar clunk syndrome, though less common with modern implant designs, involves a nodule of fibrous tissue forming near the thigh muscle that catches on the implant during extension. In cases of ligament repair, such as ACL reconstruction, a persistent pop may signal an issue with the graft itself, such as graft impingement or a new or recurrent meniscal tear. Loose bodies or torn meniscal pieces can become caught between joint surfaces, leading to a loud, painful pop and a sensation of locking.

A final structural possibility is Synovial Plica Syndrome, which may become symptomatic after surgery. Plicae are normal, fold-like remnants of the joint lining, but trauma or inflammation can cause them to become thickened and inelastic. If an inflamed medial plica snaps across the femoral condyle, it can produce a distinct, often painful clicking or snapping sensation.

When and How Doctors Investigate the Popping

While many post-operative noises are benign, certain accompanying symptoms warrant immediate medical review. A pop or click that is suddenly accompanied by severe, sharp pain, a feeling of the knee “giving way,” or a sensation of the joint locking should be reported immediately. Significant new swelling, warmth, or a fever without an obvious cause are also red flags that require prompt attention to rule out infection or component failure.

The diagnostic process typically begins with a thorough physical examination, where the doctor tests the joint’s stability and range of motion while listening for the noise. Palpation is used to determine the exact location of the click and assess for tenderness or instability. Initial diagnostic imaging often involves X-rays to check the alignment and position of any prosthetic hardware and to look for signs of loosening or fracture.

If X-rays are inconclusive and a soft tissue problem is suspected, the next step may involve magnetic resonance imaging (MRI) or ultrasound. These tools provide detailed views of the ligaments, menisci, and surrounding soft tissues to identify issues like a recurrent tear, scar tissue, or an inflamed plica. Depending on the diagnosis, management can range from reassurance and continued physical therapy to address muscle weakness, to a minor arthroscopic procedure to remove a loose body or resect a problematic plica.